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Editorial from the April 2008 issue of Managing Automation

No Room for Error

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Abstract:Saddled with soaring raw materials costs and inflexible production machines, metals manufacturers are being forced to seek out operational performance management technology to drive efficiency throughout the plant.
Keywords:soaring raw materials costs, soaring metals costs
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In the metals industry, there's one word no one wants to hear: scrap.

Scrap, says Terrell Thompson, vice president of facility planning at Arkansas Steel, "is very expensive."

Indeed it is. According to the International Monetary Fund, prices for metals — copper, nickel, aluminum, zinc, etc. — rose by an average of 57% in 2006. That's a result of strong demand and unplanned disruptions to supply, an IMF report says. In the face of such steep increases, metal-based manufacturers — whether they are rolling out steel or stamping sheet metal to convert it to final product — can't afford to make mistakes.

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