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Ask the Manufacturing Execution Systems (MES) Expert: Scheduling Assistance
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Process Simulation & Prototyping

Asked on Aug 25 2006 3:57:47:000PM

Q

I want to simulate a process related to oil exploration and then prototyping it physically. I have got the drawings of the components involving in the process in AutoCAD. First I want to develop a computer model to simulate the suggested oil exploration method. It involves giving commands and moving and rotating components according to the requirements through the user interface. Once the simulation in the computer is done the next step would be building a small physical prototype and simulating the process using a small prototype. Can I use a SCADA software to handle the overall design and testing of the process? Kind regards

Lalith Wickramaratne, Aberdeen, U.K.
A

Lalith, You present a very interesting question. Actually SCADA stands for Supervisory Control and Data Acquisition protocol. This code is utilized in the embedded applications that actually control physical systems, as example machine tools and plant floor automation, heating and cooling systems, and or instrumentation of a physical prototype to collect critical test data as you go through the physical validation process. Thus SCADA may be used in the physical prototype and testing to collect data, but data acquisition systems will analyze this data to be put in useable and user friendly formats. There are many software applications that can utilize your CAD model and simulate the operations that you desire. Everything from physical stress and strain (Finite Element Modeling) to fluid dynamics and kinematics can be simulated and pre-tested. These are the applications best suited to get you through the first phase of your engineering analysis. Many of these applications can also be utilized interactively from the Internet as more software vendors are hosting these services via the web. Best regards.

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Meet the expert

Doug Engel

National Manufacturing Practice Leader, Deloitte

With over 30 years of Big Four client service experience, Doug has served manufacturers in virtually every industry, many with significant global operations, primarily in the consumer products, life sciences and distribution sectors. He functions in a variety of roles, from lead client service partner to practice and industry leadership. Doug is also a member of the firm's Global Manufacturing Industry Steering Committee and the Management Committee of Deloitte's Management Solutions Practice. Most recently, he led Deloitte's efforts to perform a global manufacturing benchmarking survey covering over 650 manufacturers. Doug has authored numerous articles about various issues impacting today's manufacturers, including how supply chains are a key differentiator. In addition, he has addressed a number of professional audiences on topics such as supply chain management, globalization, innovation, product development, collaboration and cost management.
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